Food drying system is done to reduce the moisture content, texture forming, and reducing size of material. Vibrated Fluidized Bed Dryer is specifically designed to overcome the problem of unevenly drying effect on the product. This system can be used for heating, cooling, and drying so it can be applied in wide range of products.
Working Principle and Benefit
The machine is consisted of mixing system and raw materials transfer. The entered products will move horizontally in the drying chamber affected by vibration force. The hot air passes through fluidized-bed and exchange with damp products, so that will be formed wet air. Then, the wet air will be suctioned by cyclone separator and exhausted from air outlet. Dry products will be transferred through finished product outlet.
Advantage
- Stable operation, low noise and easy maintenance
- The product is dried evenly
- Applicable for wide range of particle sizes
- Applicable for sticky products
- Suitable for heat-resistant products
- Useful for fragile products
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Size reduction on solid material is intended to get it be easily consumpted, homogenious particle size, make it easily mixing inter particles to get it more homogen, make it easily process of drying, and other process that relate with particle size. Super fine grinding machine is designed to be able to reduce the size of solid product to be fine particle as fine as that of 500 mesh, even it can be much smaller size of 1000 mesh.
Working Principle and Benefit
This machines is consisted of main grinding body, particle collecting cyclone, dust collector, suction fan and control panel. In main body is existed of a grinding room with a configured gear where fine particle is accumulated being continously suctioned to flow to particle collecting cyclone by suction fan. Only fine particle is suctioned to flow to collecting cyclone, whereas that of less fine is continously grinded until being founded enough fine, which is then suctioned following the flow of the fine particle to flow to collecting cyclone, hence by this system, the only really fine particle that can be obtained. There are 2 collecting cyclone which can collect 2 different particle size, that are of fine and less fine. The particle being as fine as dust will be collected in dust collector, hence production room is not polluted by dust.
Advantage
- Capacity of machine can be big and bigger as needed
- It's design is compact, hence easily put at place
- Particle resulted is homogeneous fine (relatively homogen)
- It does not pollute to production room with dust
- Out coming of particle resulted can be continued.
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Sterilization plays a major role in preservation of food and beverage products, so it is absolutely to do in food and beverage industry. Sterilization function is for inactivate, damaging, and kill the microorganism cells using thermal process with a high temperature so it can extend products shelf-life.
Working Principle and Benefit
The main part is consisted of a balancing tank, water heating system, heat exchanging system, accessories and support fittings. Heat exchanging system used has two types, plate and tube. The materials from production process enter into the tank, then the materials will passed through to the heat exchanging system (plate or tube) to achieve sterilization effect in a certain time. On the heat exchanging system occurred temperature exchange between materials with heat source by conduction. As a result, the low-temperature materials will increase up to a certain temperature and the temperature of steam will decrease since to heat the materials.
Advantage
- This system can be used for heating, sterilization, heat preservation, and cooling.
- Energy saving
- Sterilization effect, extend products shelf life
- Easy controlling and operating.
- The capacity can be adjusted as needed.
Applications
Milk, fruit beverage, yoghurt, fruit juice, tea beverage, ice cream, soybean milk, and the other products.
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Spray dryer is one of the new breakthrough in food and pharmaceutical industries to produce a dry powder from liquid material. Spray dryer is made with advanced technol- ogy with high efficiency, can produce stable dry powder and does not eliminate volatile material. Spray dryer is used to make a variety of food, beverages and pharmaceutical products.
Working principle
Air enters through several filtering stages, then heated by steam and electric heating. While the liquid ma- terial is pumped into the drying chamber through a special nozzle that will form fog (atom). In the drying chamber of hot air contact with liquid material. The hot air will bring the water molecules to the outside so that the only re- maining solids (powder) as the final product.
Features
- Equipped with a control system
- Equipped with high-tech nozzle
- The drying room is designed so that drying reached rapidly
Benefits
- Suitable for not heat-resistant dry material
- Resulting uniformity, flow ability, good solubility and has a high degree of purity product.
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Jet cooker system is intended to shorten the cooking time and this can be performed continuously. Jet cooker is designed to be able to produce cooking conditions at a temperature of 70 ° C - 100 ° C. Cooking and sterilization processes occur simultaneously at this temperature. In other words, the production process can be accelerated so that the productivity increases.
Working Principle and Benefit
Jet Cooker is used for cooking (heating) product in quick time. This machinery is consisted of the main part, the control panel, liquid powder mixing pump, steam generator, as well as other additional components that can be adjusted to the required capacity. The additional component is a mixing tank, pumps and storage tanks. Premix is made using liquid powder mixing pump. Ingredients such as flour, coloring agents, flavors and other ingredients is entered through hoper of liquid powder mixing pump, then these ingredients will be mixed with water. This stage can be produced a homogeneous premix. The premix is met a “clean steam” in the heating chamber, in a certain amount too and the flow is controlled by ESI (Electronic Steam Injection) system, until cooking and heating temperature reached.
Advantages
- High production capacity
- The process of cooking and sterilization performed simultaneously.
- The production process is fast
- The production process can be done continuously
- Low energy consumption
- Operation of the machine is easy
- Can be applied to wide range of food and beverage products.
This machine does not require a large place and the operation is set by the PLC. This machine can be used to make the sharing of products and can be customized. Some of products that can be processed with this ma- chine are chili sauce, soy sauce, RTD products, syrup, juice, ice cream, mayonnaise, jelly, jam, coffee and cap- puccino.
